BERTOCCHI - Patented Turbo Extractors  
Machines and Plants


Complete range

Turbo Extractors Series HX - Pulper
Turbo Extractors
=====
Pulper

Turbo Extractors Series HX - Refiner
Turbo Extractors
for refining
=====
Refiner

HX HD Heavy Duty
Turbo Extractors Heavy Duty

Turbo Extractors
Turbo Extractors

PATENTED

Turbo Extractors Series HX
tomatoes fruits
red fruits tropical fruits vegetables

Kind of processable products:
chopped products heated at high temperature obtained from
tomato
apples and pears
destoned peaches and apricots
grapes
red fruits and wild fruits
tropical fruits and bananas
others different kind of fruit
vegetables

Final product:

tomato puree
fruit puree
vegetable puree
Final use of the obtained products:
tomato concentrate
tomato sauce
concentrate / single strength
purée to be packed at hot temperature/ aseptic
baby foods
nectars
Kind of process:
hot process
hot refining from cold extraction process
HX
Models

HX R
Models

HX HD
Models

HXL
Models

HX 20
HX 40
HX 60
HX 100
HX R 20
HX R 40
HX R 60
HX R 65
HX R 100
HX R 130
HX 65 HD
HX 100 HD
HX 130 SHD
HX 200 SHD
HXL 15
HXL 30
HXL 45

HXL 80

The HX Series is on the market since about twenty years and it is worldwide recognized as the best series of refiners in terms of performances.
The experience obtained in the world’s major fruit and vegetable processing companies has allowed us, during these years, to increase the efficiency and easiness of use, enabling us to build very high capacity units with extremely high yields for “Cold Break” and “Hot Break” process.

Turbo Extractors Series CX

Turbo Extractors Series CXL

Turbo Extractors Series CXL 2v 4v

Turbo Extractors Series VCX

Turbo Extractors Series VCX v
Turbo Extractors
for Cold Extraction

PATENTED

Turbo Extractors Series CX
grape, apricots apples pears, peaches vegetables
Kind of processable products:
fruits or vegetables at room temperature: whole, chopped or destoned (for fruits with stone)
apples and pears
destoned peaches and apricots
grapes
red fruits and wild fruits
tropical fruits and bananas
others different kind of fruit
vegetables

Final product:

fruit puree
vegetable puree
Final use of the obtained products:
concentrate / single strength
puree to be packed at hot temperature/ aseptic
baby foods
nectars
jam
Kind of process:
cold process (at room temperature)
CX
Models
CXL
Models
CXLv*
Models
VCX
Models
VCX v*
Models

CX 5
CX 10
CX 12
CX 20
CX 24
CXL 1
CXL 4
CXL 5
CXL 8
CXL 10

CXL 16
CXL 20
CXL 2v
CXL 4v
VCX 1
VCX 3
VCX 6
VCX 12
VCX 16
VCX 24

VCX 32
VCX 3v
VCX 6v
VCX 12v
VCX 16v
VCX 24v

* "v" states that it's a vegetable Series

In 1991 it was born the first model (DTF 150) for Cold Extraction of puree directly using the whole fruit, or the destoned ones, at room temperature applying the Rotopulse patented device.
The CX units (Cold Extraction) have mantained and improved the main features of this first model.
The very high yields, with extreme easiness and reliability, have contributed to its diffusion in the world’s mayor fruit and vegetable processing companies.

VFX Series

VFX veg SeriesTurbo Extractors
for Frozen Extraction
by Thermopulse®

PATENTED

Turbo Extractors Series VFX
Fruit / vegetable IQF
Kind of processable products:
fruits or vegetables in IQF
small IQF cubes of fruits and vegetables
IQF strawberries
IQF raspberries
IQF blueberries
IQF blackberries
IQF vegetables

Final product:

fruit puree
vegetable puree
Final use of the obtained products:
smoothies
baby foods
jam
high quality puree
Kind of process:
frozen extraction
VFX
Models

VFX v
Models

VFX 1
VFX 2
VFX 4
VFX 6

VFX 8
VFX 12
VFX 1
VFX 2
VFX 4
VFX 6

VFX 8
VFX 12

The VFX Turbo Extractors have been studied for a puree production from frozen fruits/vegetables in form of IQF or grinded blocks. This puree is ideal for Smoothies, baby food and jam.
 


Turbo Cutter
for big fruits
and big vegetables

PATENTED

       

Kind of processable products:
big fruits without stones and big vegetables
melons
watermelons
pinapples
maracuja
big vegetables
squashes and pumpkins
aubergines
cauliflowers
carrots

Final product:

chopped fruits and vegetables
Final use of the obtained products:
cold turbo extractors feeding
Kind of process:
cutting
TC
Models

TC 10
TC 20

The Turbo Cutter machine has been designed exclusively to chop whole or big pieces of fruits and vegetables, making them ready to feed CX and VCX cold extraction machines.
Two frequency variators allow to change feeding and cutting speed in order to modify the final dimension of fruits and vegetables pieces.

Turbo Extractors Series XD MM

Turbo Extractors Series XD L PM

Turbo Extractors Series VXD MM
Patented Cold Extraction
& Cold Deaeration System

PATENTED

Turbo Extractors Series XD MM
apples pears, peaches grape, apricots fruits
red fruits tropical fruits pepper green haricots
peppers tomatoes asparagus
peas carrots celery garlic, onions
Kind of processable product:
fruits or vegetables at room temperature: whole, chopped or destoned (for fruits with stone)
apples and pears
destoned peaches and apricots
grapes
red fruits and wild fruits
tropical fruits and bananas
others different kind of fruit
vegetables

Final product:

fruit puree
vegetable puree
Final use of the obtained products:
concentrate / single strength
purée to be packed at hot temperature/ aseptic
baby foods
nectars
fresh juices
Kind of process:
cold process (at room temperature)
XD
Models

XDL
Models

VXD
Models

XD 3
XD 5
XD 7
XD 10
XDL 2
XDL 3
XDL 4
XDL 5

XDL 8
VXD 1
VXD 3
VXD 5
VXD 7
VXD 10

VXD 15

The XD Monoskid is a completely compact and accessible system that allows to place on a single frame both the cold turbo extractor with its relative pumping group and the cold deaerator.
Extremely simple to install and to use, it keeps all the good qualities of the two equipments separately installed, allowing to obtain an high quality product, cold extracted, deaerated and so ready for the next eventual heating treatment without air inside.

Turbo Extractors Series EOS
Complete EOS line
with ultrarapid plant
by thermal shocking
for puree deactivation
from Cold Extraction

Turbo Extractors Series EOS L
Complete EOS LIGHT line
with ultrarapid plant
by thermal shocking
for puree deactivation
from Cold Extraction

PATENTED

Turbo Extractors Series EOS
apples green apples pears, peaches tropical fruits
vegetables peppers
Kind of processable products:
fruits or vegetables at room temperature: whole, chopped or destoned (for fruits with stone)
apples and pears
destoned peaches and apricots
grapes
red fruits and wild fruits
tropical fruits and bananas
others different kind of fruit
vegetables with low consistency

Final product:

deactivated fruit puree
deactivated vegetable puree
Final use of the obtained products:
concentrate / single strength
puree to be packed at hot temperature/aseptic
baby foods
nectars
Kind of process:
cold extraction and cold deaeration
ultrarapid inactivation by thermal shocking
EOS
Models

EOS L
Models

EOS 1
EOS 3
EOS 5
EOS 10
EOS 15
EOS 20
EOS 1 L
EOS 3 L
EOS 5 L
EOS 10 L
EOS 15 L
EOS 20 L

The purpose of our patented EOS line is to provide an equipment that can allow a cold extraction with a simplified ultrarapid enzymatic deactivation process that reduces heat exposure of the product to a minimum value, leaving it as natural as possible. That decreases or avoids the use of gas or antioxidant solutions, guaranteeing an absolutely natural product.
Patented ultrarapid inactivation EOS used in a cold extraction and cold deaeration line, it allows to effect the complete puree inactivation in a few seconds, guaranteeing a top quality puree.

EOS TT
Tube-in-Tube
Enzymatic Deactivation System

PATENTED

EOS TT
apples green apples pears, peaches tropical fruits
vegetables peppers
Kind of processable products:
fruits or vegetables at room temperature: whole, chopped or destoned (for fruits with stone)
apples and pears
destoned peaches and apricots
grapes
red fruits and wild fruits
tropical fruits and bananas
others different kind of fruit
vegetables

Final product:

deactivated fruit puree
deactivated vegetable puree
Final use of the obtained products:
concentrate / single strength
puree to be packed at hot temperature/aseptic
baby foods
nectars
Kind of process:
cold extraction and cold deaeration
ultrarapid deactivation by thermal shocking
EOS TT
Models

EOS TT P
Models

EOS TT HP
Models

EOS TT HP P
Models

EOS TT 1
EOS TT 3
EOS TT 5
EOS TT 7
EOS TT 10
EOS TT 12
EOS TT P 1
EOS TT P 3
EOS TT P 5
EOS TT P 7
EOS TT P 10
EOS TT P 12
EOS TT HP 1
EOS TT HP 3
EOS TT HP 5
EOS TT HP7
EOS TT HP 10
EOS TT HP 12
EOS TT HP P 1
EOS TT HP P 3
EOS TT HP P 5
EOS TT HP P 7
EOS TT HP P 10
EOS TT HP P 12

EOS TT has the tube-in-tube technology modified to be coupled with the deaeration technology, to take the best of both applications. In particular, the puree is less stressed, less stocked in tanks and less damaged by mechanical and heat actions. That allows to increase the quality of puree in terms of colour, flavour, aroma and consistency reaching an high level product.

ThermoCRUNX
Liquefying machine
for IQF/frozen
fruits and vegetables


PATENTED

Delta and Gamma ThermoCRUNX
Fruit / vegetable puree in drum Fruit / vegetable puree in drum Fruit / vegetable puree in tote Fruit / vegetable slab blocks
Kind of processable product:
frozen puree slab
frozen puree block
frozen puree drum
rolling IQF

Final product:

semi-fluid fruit puree
semi-fluid vegetable puree
Final use of the obtained products:
extraction/refining/blending/thermal treatment of puree for high temperature storage/aseptic
baby foods
jam
fruit juices
Kind of process:
crunching, dosing and liquefying
Delta ThermoCRUNX
Models

Gamma ThermoCRUNX
Models

Delta ThermoCRUNX 2
Delta ThermoCRUNX 4
Delta ThermoCRUNX 6

24 Gamma ThermoCRUNX 2
24 Gamma ThermoCRUNX 4

24 Gamma ThermoCRUNX 6

48 Gamma ThermoCRUNX 2
48 Gamma ThermoCRUNX 4

48 Gamma ThermoCRUNX 6

All available with CIP Ready option

ThermoCRUNX is a machines Series designed for crunching, dosing, partially liquefying and transferring a frozen product to be used in an extraction plant. A partial liquefying of the product happens in very quick way (a few seconds) thanks to Thermopulse device, a compact and patented system that allows to defrost partially the product mixing mechanical pulses with thermal exchange.
Delta and Gamma are basically different in terms of type of frozen product that can be used as a feeding.

Gamma CRUNX Cruncher
Crunching and Dosing System
for frozen products feeding

PATENTED

Delta and Gamma CRUNX
Fruit / vegetable loose IQF Fruit / vegetable IQF
       
Kind of processable product:
fruit puree slab
frozen puree block
frozen puree drum
rolling IQF (only SA model)

Final product:

grinded and dosed frozen fruit and vegetables
Final use of the obtained products:
extraction/refining/blending/thermal treatment of puree for high temperature storage/aseptic
baby foods
jam
fruit juices
high quality puree
Kind of process:
crunching and dosing
Delta CRUNX
Models

Gamma CRUNX
Models

Delta SA CRUNX
Delta PG CRUNX 2*
Delta PG CRUNX 4*
Delta PG CRUNX 6*
Delta PG CRUNX 8*

* available with CIP Ready

24 Gamma CRUNX
48 Gamma CRUNX


CRUNX is a machines Series designed for crunching and dosing a frozen product in various shapes and sizes. At the and of the process, the product is ready and dosed for the extraction or other downstream plants.
Delta and Gamma models are basically different in terms of type of frozen product can be used as a feeding.

Gamma CRUNX Cruncher
DUMPER for Tote
DUMPER for Drums


PATENTED

DUMPER for Tote - DUMPER for Drums
Fruit / vegetable puree in drum Fruit / vegetable puree in drum Fruit / vegetable puree in tote Fruit / vegetable slab blocks
DUMPER for Tote
Kind of processable product:
IQF
frozen puree blocks
frozen puree
Kind of process:
dumping

DUMPER for Drums
Kind of processable product:
IQF in tote, bin, drum
Kind of process:
dumping
DUMPER Models

DUMPER for Tote 1000
DUMPER for Drums 200

The DUMPER is a s system for loading, lifting and dumping totes, bins and drums. The DUMPER has been designed with full automation to combine, in a single system, reliability, speed and safety in material loading phase.
It is flexible and adaptable to different sizes of totes, bins and drums. It can be connected to the Roller Conveyor Loading System (optional).
The DUMPER is available in the models for:
  • Totes and bins
  • Drums

 

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